Shelf-Life Testing

Shelf-Life Testing

Each shelf-life test is tailored to your product. A Spur food scientist will plan a test that is specific to your product’s chemistry, formula, and packaging. We will help you determine the right type of test, the number of samples, and how to prepare them. When we have finished testing, we’ll produce a report showing our official recommendation for the shelf-life of your product.

What is Shelf-Life Testing?

In most shelf-stable foods, food safety is controlled by pH, water activity, or packaging environment. In these products, food quality deteriorates before food safety is compromised. For this reason, shelf-life testing is performed to measure food quality, not food safety. This helps retailers ensure they are selling fresh and high-quality products, and it helps customers be confident that the food they consume is within spec and on-brand.  CSU Spur performs standard quality-focused shelf-life testing using a trained panel of food scientists.   

Many high-risk foods (e.g. a ready-to-eat ham and cheese sandwich) are not rendered safe by pH, water activity, or packaging and must be held in a temperature-controlled environment to preserve freshness. In these foods, a microbial challenge test is used to determine how microorganisms proliferate over time to determine how long they are safe to eat. CSU Spur does not perform challenge testing. 

Request Shelf-Life Testing

To request a proposal for shelf-life testing, please download and fill out the following documents and submit the relevant information using the submit documents link. 

Documents

  • Client info form (unless you have previously submitted this form) 
  • Shelf-Life Testing Request Form 

Overview of Services

Real-time shelf-life testing (RTSLT) is like watching your shelf-life test in a slow-motion movie. This type of test monitors how long your product stays good under the product’s normal storage conditions. You’ll need to wait as long as the product’s expected shelf-life—months or years for some products — to see if it meets expectations. 

Accelerated shelf-life testing (ASLT) is like doing your shelf-life test in a time machine or watching it on fast-forward. ASLT speeds up aging by storing products in high temperature or humidity to quickly estimate their longevity. Food scientists apply a formula to predict the product’s actual shelf-life in normal storage. ASLT is suitable for many shelf-stable foods but seldom for frozen or refrigerated items.

Combined ASLT/RTSLT Testing offers the best mix of fast and reliable shelf-life data. We suggest doing both tests together, especially for products with a shelf-life of one year or more. By starting both tests simultaneously, you quickly gain an initial lifespan estimate to share with partners, while the RTSLT confirms this estimate over time.

    Abuse Testing measures how many times a product can be mishandled before its quality worsens. This testing helps determine the best package sizes and instructs consumers on proper handling. The specifics and costs of these tests vary per product and are decided after consultation with our team.

    Basic Pricing and Services

    A printable file of this information can be found here.

    Real-Time Shelf-Life Testing

    • Measures the time a product remains high-quality and within spec by storing it under standard conditions (does not test for safety)
    • Number of samples depends on expected shelf-life
    • Samples should be in final packaging (final labeling not required)
    • Typically $400-$2000; price determined by consultation

      Accelerated Shelf-Life Testing

      • Estimates the time a product remains high-quality and within spec by storing it at one or more elevated temperature conditions (does not test for safety)
      • Number of samples depends on expected shelf-life
      • Samples should be in final packaging (final labeling not required)
      • Typically $400-$2000; price determined by consultation

            Combined Accelerated and Real-Time Shelf-Life Testing

            • Uses Accelerated Testing to gain a rapid estimate of shelf-life, while simultaneously carrying out a Real-Time test to later refine accuracy of estimate (does not test for safety)
            • Number of samples depends on expected shelf-life
            • Samples should be in final packaging (final labeling not required)
            • Typically $600-$2400; price determined by consultation

                    Abuse Testing

                    • Tests the resilience of a product to patterns of storage abuse it might be exposed to during distribution, warehousing, or consumer use.  
                    • Number of samples determined by consultation 
                    • Samples should be in final packaging (final labeling not required) 
                    • Pricing is product-dependent; price determined by consultation

                    DIY Shelf-Life Testing Guidance and Document Packet

                    • This is a service packet that includes consulting and training with our food scientists teaching you how to conduct your own shelf-life testing on your product. You will get access to an electronic folder of documents that includes instructions, spreadsheets for tracking data, and survey forms for collecting data. During your consulting packet our food scientists will show you how to use these documents to assess the shelf life of your product 
                    • This service would not be recommended for all product types 
                    • $200
                    u

                    Frequently Asked Questions

                    Why perform shelf-life testing?

                    Shelf-life testing determines how long a food product can be sold before its quality declines, affecting its taste, smell, and appearance. This information is crucial for food producers to guarantee their product remains fresh and enjoyable until consumed. Customers look for shelf-life information when buying food, and grocery stores need it to ensure the product fits into their logistics and remains sellable for a set period.

                    When is the right time in my product development to perform shelf-life testing?

                    Perform shelf-life testing after you’ve settled on your recipe and packaging. Since the formula, production, and packaging can impact shelf-life, test when these elements are unlikely to change. If you later change any component, like an ingredient or packaging, retest to ensure the shelf-life is still accurate for the new version of your product.

                      Is a separate shelf-life test required for each SKU in my product line?

                      Yes, with a few exceptions. Usually, each SKU contains different ingredients or is made with different formulas, and different formulas can cause shelf-life to vary significantly. Therefore, each SKU in your lineup should be tested separately.

                      How does shelf-life testing work?

                      After consultation with a food scientist, you’ll determine the right number of samples to send us. The product is then stored under pre-determined conditions depending on the type of testing. At set times, a team of food scientists evaluates the sensory qualities of an aged sample against a fresh or preserved control sample and tracks various chemical and organoleptic attributes over time.

                      Do these prices include safety and microbiological tests?

                      The quoted prices cover safety tests like pH and water activity at each test interval where necessary, though not all products require these tests. They are included at no extra cost when needed, Microbiological testing is not currently a service we offer at CSU Spur. If you require challenge testing or any other type of microbiological analysis, we refer you to the following labs who can perform this service:

                              What are the testing options, and which option should I choose?

                              • Real-time shelf-life testing (RTSLT) monitors how long your product stays good under the product’s normal storage conditions, and the time required for the test is the same as the product’s shelf-life. This testing is often used for refrigerated and frozen goods but is also suitable for some shelf-stable products that are not candidates for Accelerated testing.  
                              • Accelerated shelf-life testing (ASLT) uses high temperatures to speed up chemical reactions associated with aging. Typically, one to two weeks in accelerated conditions equals one month of normal aging. Food scientists apply a formula to predict the product’s actual shelf-life under normal storage. ASLT can be used for many types of shelf-stable foods. 
                              • Combined ASLT/RTSLT Testing offers the best mix of fast and reliable shelf-life data. If you start both tests at the asme time, you can get rapid turnaround on an estimate of shelf-life with ASLT without losing time on RTSLT, which will eventually provide are more accurate shelf-life measurement. This type of combined testing is ideal for products with an estimated shelf-life of over two years or more. And, since there’s an overlap in testing procedures and timing, we offer a discounted rate for the combined service. 
                              • Abuse Testing measures how resilient a product is to mishandling or poor storage. For example, ice cream is repeatedly thawed for serving and then refrozen to store again. How many freeze-thaw cycles can it withstand before the taste, texture, or appearance deteriorates? Abuse testing is crucial to determining recommended package size and consumer handling instructions.

                                How many samples should I send you for testing?

                                Exact numbers and testing plans will be finalized with a food scientist before testing begins. A good rule of thumb is to take your optimistic estimated shelf life (e.g. 3 months) multiplied by the testing frequency (e.g. 4, for 4 x per month, or weekly tests), multiplied by 2, so that at each testing interval the panel has both an aged and a control sample. In the example above, we would arrive at 24 samples required (3 x 4 x 2 = 24).

                                How should my samples be prepared?

                                For shelf-life testing, send your products as they’ll be sold, with the final recipe included and the production date marked. Ensure consistency in production and clearly name the product if multiple types or SKUs are tested. Transport them as they would be stored. Don’t worry if the label isn’t final, as long as the product is named and dated. If your product comes in different sizes but the same packaging type, just send one size for testing. Different packaging materials should be tested separately.

                                What does shelf-life testing cost?

                                • Usually between $200 and $2500. The factors that determine the cost are: 
                                • The testing frequency 
                                • The length of the test (shelf-life, or expected shelf-life, of the product) 
                                • How the product must be stored or prepared for tasting 
                                • Whether you use Real-Time vs. Accelerated testing

                                Will I be charged for tests that are not carried out if my product does not survive for its full expected shelf-life?

                                No. You will only be charged for the testing intervals that we actually test the product. If the product fails before its expected shelf-life, and we have samples left over that were not tested, you will not be charged for these untested intervals. The price that I quote you is the maximum price if the product survives its entire projected shelf-life. If you are charged a different amount, it will always be less than this quoted price, in the event that the product fails earlier.

                                How will I be billed for this service?

                                Once the service is complete and we have sent you a final report, our admin expert will send you an invoice. We request that you pay your invoice within 30 days using the “Pay an Invoice” button at the top of this page. If a payment is not made within 30 days, our admin expert will follow up with you.